Sears factory inspection includes three aspects: human rights factory inspection, quality factory inspection and anti-terrorism factory inspection. The following are the requirements for quality inspection, which are arranged for reference:

I. Management responsibilities

1. Can the factory provide ISO 9000 or equivalent valid annual inspection certificate? And provide a copy of ISO or equivalent registration certificate?

2. Can you provide a quality manual?

3. Is there a statement of the company's quality policy and responsibilities?

4. Is the internal audit of the quality system implemented? How much is once in a while? Is there any documentary proof?

5. Is there a clear quality operation flow chart?

6. Are the important operation procedures confirmed?

7. Is there a procedure for identifying and maintaining quality inspection data?

8. Does the factory record or chart the acceptable rate of defective products for domestic and/or foreign customers?

9. Does the factory conduct its own laboratory tests? Or use an accredited laboratory service provider?

Second, product development and laboratory requirements

2.1. Laboratory testing

A. Does the factory test materials, accessories and finished products?

B. Does the factory have an indoor laboratory? If so, it must be explained in the Procedure Equipment. C. Does the factory have inspection records of materials, parts and accessories? D. Does the factory have a functional test record? E. Does the factory have records of regulations/safety requirements? F. Does the factory have a color recognition system?

2.2. Product development and sample making

A. Is the mold design operated by hand or by computer? At that time, relevant evidence should be provided.

B. Is the mold making done by hand or by computer? At that time, relevant evidence should be provided.

C. Does the factory have a sample production department/technical department? (It is best to provide a sample list of the corresponding samples)

D. Can the factory show the records of the following samples? The samples on the production line are the samples outsourced by the customers.

E. Does the factory have a sample consultant?

2.3. Research and development

A. Does the factory have an R&D center or department?

B. the scope of research and development? (Can you provide the corresponding documents?)

Third, warehouse management and process control

1. Warehouse, materials and accessories

A. Does the factory have an inventory control system?

B. Does the inventory follow the principle of "first in, first out"? Please provide corresponding evidence.

C. Are the incoming goods of each batch inspected? Please provide the corresponding inspection records.

D are incoming goods, inspected goods and unqualified goods marked and placed separately?

E. Will the returned goods be inspected again when they come in again?

F. Does the factory track the quality characteristics?

G. Are all raw materials and accessories inspected according to relevant standards? Please provide relevant materials.

H. Are all raw materials inspected according to AQL or quality system before entering the warehouse?

I. Confirmation and record of the first sample

2. Production system

A. Is there QC supervision after the shift change? Is there QC supervision over the goods from one workshop to another?

B. Is there QC at the production line terminal?

3. Manufacturing process and control

A. Is there a record of daily routine inspection of the machines on the production line?

B. Calibration and maintenance records of test equipment

C use trays or containers to protect semi-finished products during transfer.

D. The inspector station shall conduct 100% inspection on the products on the production line and produce inspection records.

E. The inspectors on the production line only do inspection work.

F. Separate the defective products on the production line.

G. inspectors have sufficient and fast feedback channels. Please provide relevant feedback information and a schematic diagram of feedback channels.

H. Inspectors on the production line have corresponding training plans to maintain production quality. Please provide corresponding training documents.

I. Use date code or batch code to distinguish products on the production line.

J. Do QC and production personnel have periodic meetings? Please provide relevant documents.

K. Is the ventilation system in the factory acceptable?

L. Is the noise from the factory acceptable?

Step 4 pack

A. When packing, workers have relevant packing instructions.

B. Orderly arrangement of packaging areas

C. Reasonable inventory area in the packaging area

D. The packaging area is clean and tidy.

E. the finished product shall be packaged quickly to prevent rusting.

F. All containers and trays are clean and in good condition.

G. Have corresponding inventory records of finished goods warehouse.

Fourth, the process quality control

Final audit

A. AQL inspection standards can be provided.

B. Can produce inspection records.

C. There is an inspection platform with sufficient light.

D. The inspection table is clean and spacious.

V. Quality control system

A. Is there an adequate training plan for quality inspectors?

B. Please provide corresponding training materials and training records.

C. Do quality inspectors have a strong sense of quality? D. Does the quality inspection team conduct root cause analysis to determine the causes of defects? Please provide relevant information.

E. Can the self-inspection report reflect the quality control procedures and whether the products are correctly inspected?

F. is there a continuous improvement procedure to improve the production quality? Please provide continuous improvement procedures, continuous improvement plans and relevant records of continuous improvement.

G. Are there any relevant corrective and preventive measures for customer complaints? Please provide relevant program files and records.

H. Is there any record of internal audit or third-party audit in the past year?

Sears factory inspection includes three aspects: human rights factory inspection, quality factory inspection and anti-terrorism factory inspection. The following are the requirements for quality inspection, which are arranged for reference:

I. Management responsibilities

1. Can the factory provide ISO 9000 or equivalent valid annual inspection certificate? And provide a copy of ISO or equivalent registration certificate?

2. Can you provide a quality manual?

3. Is there a statement of the company's quality policy and responsibilities?

4. Is the internal audit of the quality system implemented? How much is once in a while? Is there any documentary proof?

5. Is there a clear quality operation flow chart?

6. Are the important operation procedures confirmed?

7. Is there a procedure for identifying and maintaining quality inspection data?

8. Does the factory record or chart the acceptable rate of defective products for domestic and/or foreign customers?

9. Does the factory conduct its own laboratory tests? Or use an accredited laboratory service provider?

Second, product development and laboratory requirements

2.1. Laboratory testing

A. Does the factory test materials, accessories and finished products?

B. Does the factory have an indoor laboratory? If so, it must be explained in the Procedure Equipment. C. Does the factory have inspection records of materials, parts and accessories? D. Does the factory have a functional test record? E. Does the factory have records of regulations/safety requirements? F. Does the factory have a color recognition system?

2.2. Product development and sample making

A. Is the mold design operated by hand or by computer? At that time, relevant evidence should be provided.

B. Is the mold making done by hand or by computer? At that time, relevant evidence should be provided.

C. Does the factory have a sample production department/technical department? (It is best to provide a sample list of the corresponding samples)

D. Can the factory show the records of the following samples? The samples on the production line are the samples outsourced by the customers.

E. Does the factory have a sample consultant?

2.3. Research and development

A. Does the factory have an R&D center or department?

B. the scope of research and development? (Can you provide the corresponding documents?)

Third, warehouse management and process control

1. Warehouse, materials and accessories

A. Does the factory have an inventory control system?

B. Does the inventory follow the principle of "first in, first out"? Please provide corresponding evidence.

C. Are the incoming goods of each batch inspected? Please provide the corresponding inspection records.

D are incoming goods, inspected goods and unqualified goods marked and placed separately?

E. Will the returned goods be inspected again when they come in again?

F. Does the factory track the quality characteristics?

G. Are all raw materials and accessories inspected according to relevant standards? Please provide relevant materials.

H. Are all raw materials inspected according to AQL or quality system before entering the warehouse?

I. Confirmation and record of the first sample

2. Production system

A. Is there QC supervision after the shift change? Is there QC supervision over the goods from one workshop to another?

B. Is there QC at the production line terminal?

3. Manufacturing process and control

A. Is there a record of daily routine inspection of the machines on the production line?

B. Calibration and maintenance records of test equipment

C use trays or containers to protect semi-finished products during transfer.

D. The inspector station shall conduct 100% inspection on the products on the production line and produce inspection records.

E. The inspectors on the production line only do inspection work.

F. Separate the defective products on the production line.

G. inspectors have sufficient and fast feedback channels. Please provide relevant feedback information and a schematic diagram of feedback channels.

H. Inspectors on the production line have corresponding training plans to maintain production quality. Please provide corresponding training documents.

I. Use date code or batch code to distinguish products on the production line.

J. Do QC and production personnel have periodic meetings? Please provide relevant documents.

K. Is the ventilation system in the factory acceptable?

L. Is the noise from the factory acceptable?

Step 4 pack

A. When packing, workers have relevant packing instructions.

B. Orderly arrangement of packaging areas

C. Reasonable inventory area in the packaging area

D. The packaging area is clean and tidy.

E. the finished product shall be packaged quickly to prevent rusting.

F. All containers and trays are clean and in good condition.

G. Have corresponding inventory records of finished goods warehouse.

Fourth, the process quality control

Final audit

A. AQL inspection standards can be provided.

B. Can produce inspection records.

C. There is an inspection platform with sufficient light.

D. The inspection table is clean and spacious.

V. Quality control system

A. Is there an adequate training plan for quality inspectors?

B. Please provide corresponding training materials and training records.

C. Do quality inspectors have a strong sense of quality? D. Does the quality inspection team conduct root cause analysis to determine the causes of defects? Please provide relevant information.

E. Can the self-inspection report reflect the quality control procedures and whether the products are correctly inspected?

F. is there a continuous improvement procedure to improve the production quality? Please provide continuous improvement procedures, continuous improvement plans and relevant records of continuous improvement.

G. Are there any relevant corrective and preventive measures for customer complaints? Please provide relevant program files and records.

H. Is there any record of internal audit or third-party audit in the past year?